CERAMIC CASTING METHOD
Ceramic casting uses monolithic shapes and cores made of refractory materials, which are subsequently treated. It is an ideal process for conditions where constancy and dimensional accuracy are required, the obtainment of surfaces with reduced roughness, thicknesses and allowances and the almost total absence of blowholes and inclusions.
It allows an excellent structural compactness, therefore it improves the mechanical characteristics and resistance to corrosiveabrasive environments /fluids and atmospheres. It is interesting for parts with surfaces that cannot be machined qualitatively and superficially, and excellent as cast. It is advantageous in cases where alloys with critical hardness and machinability, considering the reduced allowances and subsequent less laborious mechanical machining, in some cases superfluous. Better metallurgical integrity, excellent surface finish and good dimensional accuracy make the ceramic process highly elastic in use, allowing greater
design flexibility.
Normally this process is used to produce impellers for centrifugal pumps, impellers for compressors, diffusers for pumps, rotors for turbines, Pelton wheels, pelton blades, Kaplan blades, parts for the food industry, special pump bodies, nautical and agitator propellers, molds for forging, range, plastics, glass, die casting molds, dies and punches, extrusion dies, tube bending spindles, filter press plates, various pieces for the chemical, mechanical, naval and aeronautical industries
The models, conceptually of a traditional type, are built with remarkable accuracy and precision
STEEL CASTINGS FOR HYDROELECTRIC PLANTS
Francis single aspiration
Mat: ASTM A743 CA-6NM
Weight: 500 kg
Francis blades
Mat: ASTM A743 CA-6NM
Weight: 3 kg
Pelton blades
Mat: 1.4317 GX4CrNi13-4
Weight: 15 kg
Pelton runner
Mat: ASTM A743 CA-6NM
Weight: 400 kg
Francis single aspiration
Mat: 1.4317 GX4CrNi13-4
Weight: 600 kg
Francis double aspiration
Mat: 1.4317 GX4CrNi13-4
Weight: 900 kg
Pelton runner (dye penetrant test)
Mat: 1.4317 GX4CrNi13-4
Weight: 520 kg
Francis single aspiration
Mat: 1.4317 GX4CrNi13-4
Weight: 800 kg
Francis runner single aspiration
Mat: ASTM A743 CA-6NM
Weight: 1100 kg
Francis runner single aspiration
Mat: ASTM A743 CA-6NM
Weight: 1100 kg
Francis single aspiration
Mat: ASTM A743 CA-6NM
Weight: 700 kg
Pelton runner
Mat: ASTM A743 CA-6NM
Weight: 1300 kg
STEEL CASTINGS FOR THERMOELECTRIC POWER PLANTS
Ring
Mat: Martensitic stainless steels
Weight: 70 kg
Inner ring
Mat: Martensitic stainless steels
Weight: 90 kg
STEEL CASTINGS FOR THE OIL & GAS INDUSTRY
Compressor impeller
Mat: ASTM A743 CF317
Weight: 700 kg
Impeller single asp.
Mat: A890 Duplex GR.5A
Weight: 200 kg
Impeller single aspiration
Mat: A890 Duplex GR.6A
Weight: 250 kg
Cover casings / impeller
Mat: 1.4408
Weight: 25 – 50 kg
Impeller double aspiration
Mat: ASTM A743 CA-6NM
Weight: 350 kg
(Monolitic core)
Impeller single aspiration
Mat: ASTM A890 Duplex GR.5A
Weight: 15 kg
(Monolitic core)
Compressor impeller
Mat: Austenitic/Nickel-Alloy
Weight: 100 kg
Diffuser
Mat: 1.4317
Weight: 250 kg
Diffuser
Mat: ASTM A890 GR.6A
Weight: 150 Kg
Impeller
Mat: ASTM A995 S.Duplex Gr.6A
Weight: 20 kg
Impeller superfinishing
Diffuser
Mat: ASTM A351 CN7M
Weight: 20 kg
Diffuser
Mat: ASTM A743 CA6NM
Weight: 400 kg
Compressor impeller
Mat: ASTM A494 CU5MCUC/ASTM
A743 CF-8M
Weight: 150 kg
Impeller double aspiration
Mat: ASTM A487 CA-6NM Gr.A
Weight: 140 kg
Impeller double aspiration
Mat: 1.4317 GX4CRNi13-4
Weight: 380 kg
Diffuser
Mat: ASTM A743 CA-6NM
Weight: 30 kg
Impellers single aspiration
Mat: ASTM A995 Gr.6A
Weight: 25 kg
Impellers
Mat: ASTM A995 Gr.5A
Weight: 10 kg
STEEL CASTINGS FOR FOOD AND BEVERAGE
Propeller
Mat: Austenitic stainless steel
Weight: 2 kg
Mixing propeller
Mat: Austenitic stainless steel
Weight: 240 kg
Spiral kneader
Mat: Austenitic stainless steel
Weight: 17 kg
Fluid accelerator
Mat: Austenitic stainless steel
Weight: 60 kg
Impeller
Mat: Austenitic stainless steel
Weight: 10 kg
Casing
Mat: Austenitic stainless steel
Weight: 10 kg
Casings
Mat: Austenitic stainless steel
Weight: 50 kg
STEEL CASTINGS FOR THE ECOLOGICAL SECTORS
Impeller pump
Mat: Stainless steel
Weight: 25 kg
Impeller pump
Mat: Martensitic S.S / Austenitic
Weight: From 20 up to 80 kg
Open Impellers
Mat: ASTM A351 CK3MCuN
Weight: 40 kg
STEEL CASTINGS FOR OTHER SECTORS
Cover casings (Shipbuilding
industry)
Mat: CA-6NM
Weight: 60 kg
Perfored components
(Mechanical sectors)
Mat: A743 CA-6NM
Weight: 45 kg
Hydrojets
Mat: ASTM A890 Duplex Gr.4A
Weight: 70 kg
Mold (Construction sector)
Mat: Austenitic stainless steel
Weight: 80 kg
Mold (Construction sector)
Mat: Austenitic stainless steel
Weight: 80 kg
Art of a die
Mat: ASTM A743 CF-8
Weight: 20 kg
(Monolithic core)
Hydrojets
Mat: ASTM A743 Duplex Gr.4A
Weight: 110 kg
Rotor e stator
Mat: ASTM A747 CB7-Cu1
Weight: 100-300 kg
Plugs
Mat: ASTM A747 CB7-Cu1
Weight: 20 kg
Impellers
Mat: GX6CRNIMO1810
Weight: 30 kg